Metal corrosion is essentially an electrochemical reaction. Oxidation occurs at the anode and reduction occurs at the cathode due to ionic current through an electrolyte, usually water, &electron current through the metal. Other elements or contaminants present may act as catalysts. Major factors affecting corrosion of metals are - metallurgy (electro-potential, surface roughness), fluctuations in humidity & temperature, and residues (contaminants) on the metal surface.
Corrosion protection entails the creation of a physical barrier or passivation layer to prevent contact with oxygen and moisture. Some metals like aluminium tend to form a stable oxide layer which provides a natural barrier for the underlying pure metal. But most other metals like Iron have unstable oxide layer and require an artificial barrier to protect the metal.
In most manufacturing industries, part protection during shipping or storage before final assembly is crucial and usage of rust preventive oil is essential. The performance of an RP to get the best corrosion protection can be demonstrated by high Salt Spray (SST) Life. An aspect in which Contact Corrosion Inhibition (CCI) based RP oils exemplify enduringness. From EHS & operational aspects, these anti-rust products should have REACH compliance, low evaporation, strong demulsification and ease of removal. In specific cases, like in enclosed surface areas VCI oils are recommended and for parts exposed to an acidic environment special acid protection rust preventive oil are needed.
Vehicle manufactures are providing an extended product life to consumers these days. Rusting of the chassis and body can immensely increase warranty & service costs. Usage of Contact Corrosion Inhibition (CCI) waxes for protection of cavity areas can prevent inside-out rust while maintaining surface the aesthetics for many years to come.
Heavy engineering equipment face a harsher outdoor condition and need much steadier protection. SACI® technology-based coatings provide extended equipment life during layup and are easy to remove when needed.
Application of rust preventive coatings require end customer approval or MIL specs adherence. NOX-RUST® enjoys the reputation of being the best rust prevention product range with global approvals for performance & quality standards.
Corrosion protection of parts is an important factor during WIP (work in progress), storage & shipping due to environmental factors like humidity and temperature. Convention Read More
Oil & gas, heavy engineering, railways, defence, and certain automotive parts & equipment need a long duration corrosion protection in extreme outdoor open conditions of Read More
Rust protection of an inside surface of an enclosed area like fuel tanks, boilers, tube & piping systems has always been a challenge for various industries during manufactur Read More