Purpose, Uses and Application of Water Soluble Cutting Oil

Water soluble cutting oil is used to improve the metalworking operations by providing cooling and lubrication during numerous machining processes. It dissipates heat that is generated during cutting. This prevents tool wear, improves surface finishing, and minimizes corrosion on machined parts.

These water soluble cutting oils form a stable emulsion when mixed with water. This helps in effective heat dissipation, smooth machining, and reduced friction. They help in chip removal, preventing material build-up on tools and maintaining precision during operations. This makes them essential for machining operations that involve ferrous and non-ferrous metals across various industries.

Purpose of Water Soluble Cutting Oil

• Cooling and Lubrication: These oils dissipate heat generated during machining to provide lubrication between the tool and workpiece which extends tool life and improves surface finish.
• Corrosion Protection: These oils contain additives that protect machined parts and equipment from rust and corrosion, even in the presence of water.
• Chip Removal: It helps in removal of metal chips and debris that ensures a clean work area and prevents chips from affecting the precision of the operation.
• Emulsion Stability: These water soluble metalworking oils form a stable and long-lasting emulsion when mixed with water. This emulsion helps maintain consistent lubrication and cooling throughout the metalworking process.
• Environmental Benefits: Since these oils are water-based, they are more eco-friendly and offer easier disposal and lower environmental impact compared to petroleum-based oils.
• Versatility: These water based cutting oils are suitable for use in various machining operations, including milling, turning, drilling, grinding, and tapping. These many usages make these oils ideal for various industries.

Uses of Water Soluble Cutting Oil

• Metalworking: These oils are widely used in various metal cutting processes such as turning, milling, drilling, grinding, etc. to cool and lubricate the tool and workpiece.
• Automotive Industry: These are used in the machining of engine components, transmission parts, and other precision metal components that require high tolerance levels.
• Aerospace: Used in machining high-performance alloys for aerospace applications, ensuring precise cutting and reducing wear on expensive cutting tools.
• Heavy Machinery: The water based oils are essential in the production of large-scale machinery parts, such as gearboxes, turbines, and hydraulic systems, where consistent performance is needed.
• Tool Manufacturing: Applied in the grinding and sharpening of cutting tools to maintain accuracy and prevent tool degradation.
• Die and Mold Cutting: Essential in cutting and shaping molds and dies, providing excellent lubrication and heat dissipation for precision in fine cutting.

Applications of Water Soluble Cutting Oil

• Machining of Ferrous and Non-Ferrous Metals: Suitable for a wide range of metals including steel, aluminium, copper, titanium alloys, etc.
• Milling: Supports high-speed milling operations by maintaining stable temperatures and reducing friction between the tool and the workpiece.
• Drilling and Tapping: Offers excellent performance in drilling and tapping operations by reducing tool wear and improving chip evacuation.
• Grinding Operations Used in surface, cylindrical, and centerless grinding operations where temperature control and surface finish are vital.
• Broaching: Ensures smooth broaching operations, minimizing the risk of tool breakage and ensuring precision in the removal of material.
• Sawing and Cutting: Used in sawing and cutting applications to boost cutting speed, reduce heat, and extend tool life.

Zavenir Daubert’s X-COOL® Water-Soluble Cutting Oil

Zavenir Daubert’s X-Cool Water soluble cutting oil based on Nano-emulsion technology stands out in the market of water based cutting oil for machining processes. Below are some of the notable features of the X-Cool Cutting Oil.

• Advanced Cooling: X-COOL® provides superior cooling capabilities, designed specifically for high-speed machining processes that require excellent thermal control.
• Lubrication Efficiency: It ensures efficient lubrication between cutting tools and workpieces, reducing friction and extending the life of cutting tools.
• Rust and Corrosion Protection: Contains state-of-the-art additives that protect metal surfaces from oxidation, ensuring no rust or corrosion forms on the machined parts.
• Environmentally Friendly: These Boron free products are environmentally safe, making it a preferred choice for sustainable manufacturing operations.
• Stable Emulsion: X-COOL® forms a long-lasting, stable emulsion with water, reducing the need for frequent oil changes and ensuring consistent performance throughout its use.
• Versatile Use: Suitable for a wide range of metalworking applications including turning, milling, drilling, and grinding across multiple industries.
• Economical: Designed to reduce operational costs by minimizing tool wear, decreasing downtime for tool changes, and optimizing coolant usage.
• Compatibility: Works effectively with both ferrous and non-ferrous metals, making it a versatile solution for various metal machining operations.

Conclusion

Water soluble cutting oils are important for improving efficiency, precision, and tool longevity in metalworking processes. Their versatility and eco-friendly properties make them a preferred choice across industries for machining both ferrous and non-ferrous metals.